The Dinnissen Big Bag Filling Station is designed specifically for the calibratable, dust-free, and ergonomic filling of Big Bags. Because of the modular structure of the Filling Station, the concept can be applied to a large number of customer-specific situations.
Big-Bag Filling System (3D)
Big-Bag Filling System (3D)
Big-Bag Filling System (3D)
Big-Bag Filling System (3D)
Big-Bag Filling System (3D)
Big-Bag Filling Station (3D)
Big-Bag Filling System
Big-Bag Filling System
Big-Bag Filling System
Big-Bag Filling System
Big-Bag Filling System
Big-Bag Filling System
Process:
Packaging & FillingThe Big Bag Filling System has many different design options: from simple and robust to highly advanced. The basic function of the filling system is filling Big Bags by weight. A dosing element allows the Big Bags to be filled calibratively. The filling system comes in different versions, that can fill Big Bags with different dosing systems and sizes. The Big Bags are pre-formed, which allows every corner to be filled perfectly.
Depending on the product and the production process, several options can be added to the base of the Big Bag Filling Station. When processing very light products such as silicas or expanded perlite, vibration can stabilize the Big Bag and compact the product (this allows more kilos in one Big Bag). Different types of vibrations can be used and for unstable Big Bags, various testing possibilities are available. Furthermore, Dinnissen develops systems with a hygienic design. This includes minimal horizontal surface area, open profiles, components that are accessible for cleaning, choice of materials, and finishing.
For low capacities, Big Bags can be hung from static hooks. To be able to process a higher number of Big Bags per hour while keeping ergonomics in mind, automatic moving hooks are optional. The hook suspension points are moved towards the operator so he or she is able to hang the Big Bags on the suspension hooks without having to lean forward. After filling, the hooks automatically release the Big Bags.
If desired, a Big Bag ventilation system can also be chosen, in which the Big Bag is connected dust-free to an inflatable cuff and automatically unfolded and blown into shape before filling. With a venting system, the Big Bag can be vented with negative pressure after the filling process to avoid dust formation. Big Bags with flammable substances can be vacuumed, after which nitrogen is injected so the product can be stored atmospherically, in a protected environment. Another option is sealing the Big Bag.
When working with different-sized Big Bags, height adjustment can be added to the system. This can be done with an industrial design, as well as a hygienic solution for high-care environments (without hydraulics/hydraulic oil). Big Bags can be discharged with a forklift, roller conveyor, or hygienic belt. We provide low to high-capacity filling systems, that can process up to 45 tons per hour.
Read how this Big Bag Filling System was implemented in the high-care mixing lines of DSM's new production facility in Poland.
The Big Bag Filling Station is also available in an ATEX version, or as a mobile unit for use underneath a silo park. To prevent dust from being released during filling, a screen can be installed at the inlet. The Filling Station can also be expanded with an automatic pallet-infeed. Especially for producers of baby milk powder, a Big Bag Filling Station has been developed for hygienic filling of Big Bags in cleanrooms. This High-care Big Bag Filling Station makes it possible to fill, seal, move, and empty Big Bags in an ultra-hygienic way.
For safety reasons, the Big Bag suspension loops are fixed in a solid frame, in which the Big Bag suspension hooks can be automated for enhanced ergonomics. The inlet of the Big Bag is connected to the filling tube through an inflatable cuff, which is provided with a venting connection. During filling, the Big Bag can be additionally stabilized using vibration. The filled Big Bags are then loaded manually or automatically.
Download our brochure or the datasheet with all options, models, and measurements, or freely contact one of our experts.
Dinnissen develops various solutions for packing your product. These include the High-care Big Bag Filling System, designed for filling Big Bags in high-care situations. In addition, Dinnissen supplies a Bag-in-Box Filling System and various systems for filling drums or containers and for nitrogen gasification of a process or packaged product.
System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.
Flexibility, cleaning, short mixing time, and a homogeneous end product
We also considered other options but on the points we considered most important - flexibility, cleaning, short mixing time, and a homogeneous end product - Dinnissen scored best.
Sam Dimassi- Owner - Nutri-Dynamics
Tailor-made solution for every problem
What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.
Jos Falvay- Project manager - Perstorp
No challenge is too big
At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.
Martin Sonneveld- Production Director - United Petfood Waalwijk
Six-fold increase of total production
Production has gone from 3-5 tons per day to 30 tons per day. That's a six-fold increase in total production.
Michiel de Boer- CEO - Nöll & Co.
The importance of hygiene and safety requirements
Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.
Anton Vleeshouwers- Project Director - DSM
Quadrupled production capacity
In collaboration with Dinnissen, we have quadrupled our production capacity from 3 to 12 tons per hour.
Harald Schmalwieser- Managing Director - Solan
Mixers have been running 30 years
Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.
Adwin van der Vorst- Directeur - VDV Group
Unique in preliminary work
What really makes Dinnissen unique, is the preliminary work. You can literally count every bolt and nut in the drawing.
Kenneth Gijzen- Maintenance & Engineering Manager - AAK Rotterdam
Didn't consider any other option than Dinnissen
When the mixers needed replacement and Dinnissen could do a one-on-one replacement, we really didn't consider any other option than Dinnissen.
Elmar Flach- Technical Specialist - Voergroep Zuid
Easily and safely changing sieve basket
The ease and safety with which the sieve basket can be changed were decisive factors in our choice for a Dinnissen sifting machine.
Mr. Kreuzer- Company Manager - Südstärke
Customized mixers
Dinnissen thought along with us from start to finish. For example, they used existing drawings for these new mixers to save us costs in the engineering phase.
Pieter Gorter- Project Manager - ForFarmers
Fully automated sampling
We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.
Arjan van Dijk- Project Manager - Ausnutria
Technicians, not salespeople
Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.
Frans van Zutven- Founder and Director - Van Zutven
Drastically improved feed-quality
90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.
Kurt Egli- Former manager - Egli Mühlen
High-quality vacuum coaters
We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.
Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri
Supplied entire installation
Dinnissen is the first company we've worked with that delivers a total package. Because Dinnissen supplied the entire installation, including platforms and safety installations, the entire line is CE-certified.
Michel Kliphuis- Manager - Steinweg Amsterdam
World player in process technology
To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.
Gerben Koopmans- Project Engineering Manager - Nestlé
Process specialists unafraid to push boundaries
Dinnissen possesses expertise distinct from our in-house capabilities. They are process specialists unafraid to push boundaries and set limits.
Raymond Nolet- Founder - MiFood
Filled three complete factories
Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.
Erik Schut- Managing Director - Jonker & Schut
Mixing time of 60 seconds per batch
Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.
Lothar Pixa- Director - Planta
Collaboration based on mutual respect
Our collaboration with Dinnissen is based on mutual respect and trust. We challenge each other to continuously innovate and improve
Stefan Kuijpers- Director - Vitelia
Service on weekends
One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.
Mr. Kimio Aono- Founder - APTe Japan
Increased capacity despite using 17 fewer mixers
The amazing part is that we managed to increase the capacity, despite using 17 fewer mixers.
Edward Depre- Project Manager - Group Depre
Choice based on trust, feeling, and price
We made a choice based on trust, feeling, and price. In this total package, Dinnissen came out best.
Marcel van den Oetelaar- Proces Technologist - Vobra
