A breaker reduces large chunks, lumps, and agglomerates into smaller pieces. Dinnissen breakers are robust and achieve high capacities with low energy consumption. From 100 kg to 80 tons per hour, with finenesses ranging from 150 microns to 10 mm.
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Hygienic Lump Breaker Tempo
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Breaker in big-bag emptying station (3D)
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Hygienic Lump Breaker open
Hygienic Lump Breaker inside
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Process:
Milling & GrindingA breaker reduces products according to the rotor/stator principle; with ridges on a central shaft in combination with stator combs mounted in the housing. The low rotational speed makes it possible to achieve high capacities at low energy consumption. From 100 kg to 80 tons per hour, with finenesses from 150 microns to 10 mm.
A breaker can be used for large, hard materials and is also suitable for elastic and tough materials with a fibrous structure. The product that can be delivered can vary from smaller chunks to grains of several millimeters and dust particles with a diameter of 0.3 microns. Dinnissen breakers have been used successfully for decades by producers in various sectors such as food, infant food, feed, pet food, chemicals, minerals, and recycling.
Given the wide variety of clients, countries, and applications, Dinnissen offers you a great deal of expertise in breaking to exactly the desired specifications. Our breakers are the result of many years of further development to make them even more efficient, productive, hygienic, dust-proof, reliable, and energy-efficient. All our breakers are designed as follows:
The directly driven machines are extra robust and therefore extremely suitable for breaking soft to medium-hard lumps, clods, and agglomerates. Because of the low heat generation, our breakers are excellent at reducing moist and greasy products, such as cocoa cake, filter cake, and cinnamon sticks. The fineness range is between 10 mm and 150 microns. Depending on the desired final fineness, different rotor versions are available, with capacities up to 80 tons/hour. Of course, this capacity depends on the product and the desired fineness.
For applications in the fine range, the rotor is placed above a sifting section. The broken/ground material is rotated over the sifter to further reduce the product. The sifting section is optionally removable thanks to an easily accessible sliding drawer. The rotor has no hollow spaces and is mounted on one side, allowing it to be moved out of the housing via a guide rod for easy cleaning and inspection.
Dinnissen shredders are also available as EHEDG versions, optimized for hygiene and food safety. For the food industry and infant food, our shredders are made entirely of stainless steel, including a very high-quality finish.
The operation of the crusher is based on the rotor/stator principle and impulse forces. The product is reduced by ridges on a central shaft, in combination with stator combs mounted in the housing. The low rotational speed of the crusher makes it possible to process relatively large amounts of material at low energy consumption. Due to the low heat generation, it is also possible to shred moist and greasy products (e.g. raw materials for the food industry) without any problems. For applications requiring the generation of fine powders, a sifting system consisting of several sifters is mounted under the rotor.
Download our brochure or the datasheet with all options, models, and measurements. Or freely contact one of our experts.
From hammer mills and shredders, to grinders and breakers. In addition to centrifugal mills, we can achieve your desired grain or product size with various grinding and crushing solutions, together.
System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.
Six-fold increase of total production
Production has gone from 3-5 tons per day to 30 tons per day. That's a six-fold increase in total production.
Michiel de Boer- CEO - Nöll & Co.
Quadrupled production capacity
In collaboration with Dinnissen, we have quadrupled our production capacity from 3 to 12 tons per hour.
Harald Schmalwieser- Managing Director - Solan
Service on weekends
One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.
Mr. Kimio Aono- Founder - APTe Japan
The importance of hygiene and safety requirements
Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.
Anton Vleeshouwers- Project Director - DSM
No challenge is too big
At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.
Martin Sonneveld- Production Director - United Petfood Waalwijk
Easily and safely changing sieve basket
The ease and safety with which the sieve basket can be changed were decisive factors in our choice for a Dinnissen sifting machine.
Mr. Kreuzer- Company Manager - Südstärke
Mixers have been running 30 years
Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.
Adwin van der Vorst- Directeur - VDV Group
Mixing time of 60 seconds per batch
Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.
Lothar Pixa- Director - Planta
Unique in preliminary work
What really makes Dinnissen unique, is the preliminary work. You can literally count every bolt and nut in the drawing.
Kenneth Gijzen- Maintenance & Engineering Manager - AAK Rotterdam
High-quality vacuum coaters
We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.
Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri
Flexibility, cleaning, short mixing time, and a homogeneous end product
We also considered other options but on the points we considered most important - flexibility, cleaning, short mixing time, and a homogeneous end product - Dinnissen scored best.
Sam Dimassi- Owner - Nutri-Dynamics
Drastically improved feed-quality
90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.
Kurt Egli- Former manager - Egli Mühlen
Supplied entire installation
Dinnissen is the first company we've worked with that delivers a total package. Because Dinnissen supplied the entire installation, including platforms and safety installations, the entire line is CE-certified.
Michel Kliphuis- Manager - Steinweg Amsterdam
Choice based on trust, feeling, and price
We made a choice based on trust, feeling, and price. In this total package, Dinnissen came out best.
Marcel van den Oetelaar- Proces Technologist - Vobra
World player in process technology
To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.
Gerben Koopmans- Project Engineering Manager - Nestlé
Technicians, not salespeople
Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.
Frans van Zutven- Founder and Director - Van Zutven
Didn't consider any other option than Dinnissen
When the mixers needed replacement and Dinnissen could do a one-on-one replacement, we really didn't consider any other option than Dinnissen.
Elmar Flach- Technical Specialist - Voergroep Zuid
Tailor-made solution for every problem
What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.
Jos Falvay- Project manager - Perstorp
Collaboration based on mutual respect
Our collaboration with Dinnissen is based on mutual respect and trust. We challenge each other to continuously innovate and improve
Stefan Kuijpers- Director - Vitelia
Process specialists unafraid to push boundaries
Dinnissen possesses expertise distinct from our in-house capabilities. They are process specialists unafraid to push boundaries and set limits.
Raymond Nolet- Founder - MiFood
Filled three complete factories
Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.
Erik Schut- Managing Director - Jonker & Schut
Fully automated sampling
We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.
Arjan van Dijk- Project Manager - Ausnutria
Increased capacity despite using 17 fewer mixers
The amazing part is that we managed to increase the capacity, despite using 17 fewer mixers.
Edward Depre- Project Manager - Group Depre
Customized mixers
Dinnissen thought along with us from start to finish. For example, they used existing drawings for these new mixers to save us costs in the engineering phase.
Pieter Gorter- Project Manager - ForFarmers
