Dinnissen’s modular Big Bag Unloading Station ensures safe and ergonomic product intake. Big Bags are emptied effortlessly and dust-free, after which the product can be further transported or processed. As the name suggests, there are many possible versions of the Big Bag Unloading Station. Dinnissen delivers an optimal solution, adjusted to the desired results and the product to be processed.
Big-Bag Emptying Station (3D) - type BS-3
Big-Bag Emptying Station (3D) - type BS-2
Big-Bag Emptying Station (3D) - type BS-1M
Big-Bag Emptying Station (3D) - type BS-1
Big Bag Conditioning System (3D)
Big-Bag Emptying Station (3D) - type BS-1
Big bag unloading stations
Big-Bag Emptying System
Big-Bag Emptying System
Big-Bag Emptying System
Big-Bag Emptying System
Big-Bag Emptying System
Big-Bag Emptying System
Big-Bag Emptying System
Big-Bag Emptying System
Process:
Intake & EmptyingWhen emptying Big Bags, safety comes first. It’s important for the operator to limit dust to a minimum and to keep the Big Bags from falling over, under any circumstances. The Modular Big Bag Unloading Station is used for the safe and dust-free unloading of Big Bags containing various materials. After a Big Bag has been hung in the right place with a forklift or hoisting system, the bottom of the Big Bag is attached to a filling pipe. The Big Bag Unloading Station is suitable for both easily flowing materials and poorly flowing products and, due to its modular design, can be used for both harmless and toxic products.
The Modular Big Bag Unloading Station comes in various versions. For example, an extra vibration can be activated for poorly flowing products, so that as little residue as possible remains in the Big Bags. In addition, the unloading station can be extended as desired with an integrated hoisting system, a bag dump cabin and an automatic weighing and dosing system. Especially for the unloading of toxic products, a negative pressure chamber can be added.
Since the Big Bag Unloading Station is modular, almost all components can be substituted for other variants. Depending on the requirements, parts can be adjusted and added. In this way, a Dinnissen Big Bag Unloading Station can be integrated into virtually any production line. The unloading station is available with a negative pressure chamber and an ATEX version for toxic products and strict hygiene requirements. In addition, components can be added both before and after the unloading process, such as a bag or Big Bag infeed point, an integrated hoisting system, an extraction system, a chunk crusher, a bag dump cabin and an automatic weighing and dosing system.
The Big Bag is hung manually (using a forklift) or with an integrated hoist above a filler pipe and connected to this filler pipe. This is done with a cuff that is inflated to minimize the release of dust. The rope at the bottom of the Big Bag is not loosened until the Big Bag is properly attached to the filling pipe. When an employee loosens the rope, the dust enters the filling pipe safely and efficiently, after which it can continue its path in the production process. The empty Big Bag is hoisted down, and a new full Big Bag is again attached to the hoist.
Download our brochure or the datasheet with all options, models and dimensions, or freely contact one of our experts.
For the intake of powders, grains, or granules, Dinnissen has various in-house solutions. We supply both a manual and a semi-automatic and fully automatic DIMA® Bag Emptying System. For easy loosening of clumped product, we have the Big Bag Conditioner. Looking for ways to clean your containers, barrels, or silos quickly, safely, and thoroughly? We have solutions in stock for that too.
System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.
Filled three complete factories
Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.
Erik Schut- Managing Director - Jonker & Schut
Fully automated sampling
We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.
Arjan van Dijk- Project Manager - Ausnutria
No challenge is too big
At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.
Martin Sonneveld- Production Director - United Petfood Waalwijk
Flexibility, cleaning, short mixing time, and a homogeneous end product
We also considered other options but on the points we considered most important - flexibility, cleaning, short mixing time, and a homogeneous end product - Dinnissen scored best.
Sam Dimassi- Owner - Nutri-Dynamics
Easily and safely changing sieve basket
The ease and safety with which the sieve basket can be changed were decisive factors in our choice for a Dinnissen sifting machine.
Mr. Kreuzer- Company Manager - Südstärke
Six-fold increase of total production
Production has gone from 3-5 tons per day to 30 tons per day. That's a six-fold increase in total production.
Michiel de Boer- CEO - Nöll & Co.
Service on weekends
One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.
Mr. Kimio Aono- Founder - APTe Japan
Quadrupled production capacity
In collaboration with Dinnissen, we have quadrupled our production capacity from 3 to 12 tons per hour.
Harald Schmalwieser- Managing Director - Solan
Customized mixers
Dinnissen thought along with us from start to finish. For example, they used existing drawings for these new mixers to save us costs in the engineering phase.
Pieter Gorter- Project Manager - ForFarmers
Technicians, not salespeople
Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.
Frans van Zutven- Founder and Director - Van Zutven
Process specialists unafraid to push boundaries
Dinnissen possesses expertise distinct from our in-house capabilities. They are process specialists unafraid to push boundaries and set limits.
Raymond Nolet- Founder - MiFood
Mixers have been running 30 years
Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.
Adwin van der Vorst- Directeur - VDV Group
The importance of hygiene and safety requirements
Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.
Anton Vleeshouwers- Project Director - DSM
Tailor-made solution for every problem
What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.
Jos Falvay- Project manager - Perstorp
Drastically improved feed-quality
90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.
Kurt Egli- Former manager - Egli Mühlen
World player in process technology
To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.
Gerben Koopmans- Project Engineering Manager - Nestlé
Unique in preliminary work
What really makes Dinnissen unique, is the preliminary work. You can literally count every bolt and nut in the drawing.
Kenneth Gijzen- Maintenance & Engineering Manager - AAK Rotterdam
Mixing time of 60 seconds per batch
Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.
Lothar Pixa- Director - Planta
Didn't consider any other option than Dinnissen
When the mixers needed replacement and Dinnissen could do a one-on-one replacement, we really didn't consider any other option than Dinnissen.
Elmar Flach- Technical Specialist - Voergroep Zuid
Collaboration based on mutual respect
Our collaboration with Dinnissen is based on mutual respect and trust. We challenge each other to continuously innovate and improve
Stefan Kuijpers- Director - Vitelia
Choice based on trust, feeling, and price
We made a choice based on trust, feeling, and price. In this total package, Dinnissen came out best.
Marcel van den Oetelaar- Proces Technologist - Vobra
Increased capacity despite using 17 fewer mixers
The amazing part is that we managed to increase the capacity, despite using 17 fewer mixers.
Edward Depre- Project Manager - Group Depre
High-quality vacuum coaters
We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.
Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri
Supplied entire installation
Dinnissen is the first company we've worked with that delivers a total package. Because Dinnissen supplied the entire installation, including platforms and safety installations, the entire line is CE-certified.
Michel Kliphuis- Manager - Steinweg Amsterdam
