Dinnissen has developed a contamination-free Sampling System for producers in the high-end pharmaceutical and food industries. With this system, samples can be taken fully automatically, without operator intervention. The Sampling System can be used for dry powders, pellets and granulates, both in continuous processes and in batch production.
Process:
Automation & ControlIn the past, many companies relied on manual sampling. In many cases, this method of sampling is labor intensive, impractical, and unreliable. Dinnissen's Sampling System enables producers to take samples fully automatically at the specified frequency and a preset volume or weight. No operator invention is required.
A distinction is made between the standard Sampling System and the premium Sampling System. The standard line is designed for use in hygienic environments, easy to disassemble and clean. When hygiene requirements are even more stringent, the premium line is the best choice. The interior of the premium line consists of only one plastic part with no edges, seams, or gaps. The interior can also be removed and replaced without touching, which prevents sample contamination. As the system’s sensors are integrated into a detachable plastic adapter that can be removed with a single hand movement, the premium Sampling System can be cleaned quickly and thoroughly.
The Dinnissen Sampling System can be used for inbound, intermediate, and outbound product flows. For example, an intermediate product flow (after the mixing process) can be quickly checked for product homogeneity. An outbound product flow can be tested for quality requirements that the final product must meet. The Sampling System taps a small amount of product from the product flow and is available in two sizes. Depending on the product to be checked and the desired amount of product, Dinnissen supplies either a plunger or a screw version.
The Sampling System gets mounted on a tube, through which the product flows. The system forms as it were a branch to the tube, through which product is collected at regular intervals. This way, an operator no longer needs to take a sample manually and sampling becomes more hygienic and safe. The frequency with which samples are taken can be determined by the operator or the control system.
Download our brochure or the datasheet with all options, models and measurements, or freely contact one of our experts.
While the Sampling System can only take one sample at a time, the Sample Carousel and the Multisize Sample Carousel can take multiple samples fully automatically. In addition, Dinnissen has other solutions available in the field of Automation & Control. With our internal PLC automation department, we ensure perfectly functioning machine and process controls. Our Dinnissen Productivity Platform always provides maximum insight into your process with alarm messages, and the HMI OneBlink ensures clear displays for all your machines.
System integrator Dinnissen optimizes and innovates your production process with tailored solutions: developed, manufactured and tested in-house. From product intake, transport, dosing and weighing, mixing, grinding, sieving and packaging to full automation and control. We maximize the performance and efficiency of your entire process.
Increased capacity despite using 17 fewer mixers
The amazing part is that we managed to increase the capacity, despite using 17 fewer mixers.
Edward Depre- Project Manager - Group Depre
Filled three complete factories
Dinnissen has filled an entire factory for us with a complete production line, on three different occasions. They just get it right: from mixers and sifters to sampling and automation.
Erik Schut- Managing Director - Jonker & Schut
Collaboration based on mutual respect
Our collaboration with Dinnissen is based on mutual respect and trust. We challenge each other to continuously innovate and improve
Stefan Kuijpers- Director - Vitelia
No challenge is too big
At Dinnissen, they think in terms of challenges, not problems. They don't give up and keep going until there is a solution that satisfies all parties.
Martin Sonneveld- Production Director - United Petfood Waalwijk
Technicians, not salespeople
Dinnissen's representatives strive for the best solutions. They are engineers first and salespeople second.
Frans van Zutven- Founder and Director - Van Zutven
Process specialists unafraid to push boundaries
Dinnissen possesses expertise distinct from our in-house capabilities. They are process specialists unafraid to push boundaries and set limits.
Raymond Nolet- Founder - MiFood
Tailor-made solution for every problem
What charmed us most about Dinnissen was that they responded perfectly to our questions each time: they jumped right in and quickly came up with a tailor-made solution to each problem.
Jos Falvay- Project manager - Perstorp
Flexibility, cleaning, short mixing time, and a homogeneous end product
We also considered other options but on the points we considered most important - flexibility, cleaning, short mixing time, and a homogeneous end product - Dinnissen scored best.
Sam Dimassi- Owner - Nutri-Dynamics
The importance of hygiene and safety requirements
Dinnissen fully understood the importance of hygiene and safety requirements in our industry. They went the extra mile by providing us with all the necessary documentation, all ATEX drawings, and full traceability.
Anton Vleeshouwers- Project Director - DSM
Unique in preliminary work
What really makes Dinnissen unique, is the preliminary work. You can literally count every bolt and nut in the drawing.
Kenneth Gijzen- Maintenance & Engineering Manager - AAK Rotterdam
Mixers have been running 30 years
Dinnissen machines may not be the cheapest in terms of purchase price, but in terms of value for money, there are none better. Our Dinnissen mixer has been running extremely reliably for 30 years.
Adwin van der Vorst- Directeur - VDV Group
Service on weekends
One day there was an important issue and one of Dinnissen's engineers immediately took action during the weekend. I have never seen other foreign partners do this.
Mr. Kimio Aono- Founder - APTe Japan
Supplied entire installation
Dinnissen is the first company we've worked with that delivers a total package. Because Dinnissen supplied the entire installation, including platforms and safety installations, the entire line is CE-certified.
Michel Kliphuis- Manager - Steinweg Amsterdam
Six-fold increase of total production
Production has gone from 3-5 tons per day to 30 tons per day. That's a six-fold increase in total production.
Michiel de Boer- CEO - Nöll & Co.
Didn't consider any other option than Dinnissen
When the mixers needed replacement and Dinnissen could do a one-on-one replacement, we really didn't consider any other option than Dinnissen.
Elmar Flach- Technical Specialist - Voergroep Zuid
High-quality vacuum coaters
We chose to work with Dinnissen because they supply high-quality vacuum coaters that fit exactly within our production lines.
Arnold Balledux- Global Technical Head Animal Feeds & Vice-president Animal Feed & Protein - Olam Agri
Customized mixers
Dinnissen thought along with us from start to finish. For example, they used existing drawings for these new mixers to save us costs in the engineering phase.
Pieter Gorter- Project Manager - ForFarmers
Fully automated sampling
We considered several machine developers, but the high quality of the Dinnissen machines and the competence and commitment of the employees were decisive for us.
Arjan van Dijk- Project Manager - Ausnutria
Choice based on trust, feeling, and price
We made a choice based on trust, feeling, and price. In this total package, Dinnissen came out best.
Marcel van den Oetelaar- Proces Technologist - Vobra
Drastically improved feed-quality
90% of our customers with laying hens have already switched to the new feed produced using the Pegasus® mixer and the Thermidor® system.
Kurt Egli- Former manager - Egli Mühlen
Mixing time of 60 seconds per batch
Previously, we had standard times in the mixing process of 14 - 15 minutes. With the Pegasus® mixer we achieve a mixing time of 60 seconds per batch.
Lothar Pixa- Director - Planta
Quadrupled production capacity
In collaboration with Dinnissen, we have quadrupled our production capacity from 3 to 12 tons per hour.
Harald Schmalwieser- Managing Director - Solan
World player in process technology
To realize production processes of the best quality, we work closely with Dinnissen: One of the strongest players in the world in process technology and hygienic design.
Gerben Koopmans- Project Engineering Manager - Nestlé
Easily and safely changing sieve basket
The ease and safety with which the sieve basket can be changed were decisive factors in our choice for a Dinnissen sifting machine.
Mr. Kreuzer- Company Manager - Südstärke
