Pegasus® Vacuum Coaters | Hubungi kami

3D representation of a Pegasus® vacuum coater, type PG-750VCMG

3D representation of a Pegasus® hygienic vacuum coater, type PG-200VCMG

3D representation of a Pegasus® hygienic vacuum coater, type PG-100VCMG

3D representation of a Pegasus® vacuum coater, type PG-1000VCMG

3D representation of a complete processing line, produced by Dinnissen

Pegasus® Vaccum Coater

Available on request

Pasar:

Makanan & Farmasi

Makanan Hewan Peliharaan

Pakan & Pakan Akuatik

Proses:

Pencampuran & Pengolahan

Melalui Pegasus® Vacuum Coater, produk Anda mengandung semua lemak dan minyak yang dibutuhkan akan terasa tanpa lengket atau berminyak di bagian luarnya. Vakum yang dapat diatur memungkinkan cairan menembus jauh ke dalam produk Anda. Zona aktif pencampuran produk tercipta di antara dua poros pengaduk. Minyak dan zat berbasis air disemprotkan ke atas pelet dan karena pencampuran di zona aktif, setiap pelet menerima jumlah cairan yang sama. Setelah itu, vakum memastikan semua zat diserap oleh biji-bijian. Ini kemudian memungkinkan coating atas ditambahkan ke produk.

Produk kering dan yang dapat diatur mengandung semua cairan yang diperlukan
Cairan dan bubuk dapat ditambahkan ke produk Anda dalam jumlah besar
Karena vakum, cairan yang ditambahkan menyusup ke dalam inti biji-bijian

Mixing, coating, and drying in one solution

The Pegasus® Vacuum Coater efficiently and carefully mixes your porous base product using two rotating shafts with paddles. This reduces product damage to a minimum. Multiple liquids can be added, which are incorporated deep into the product through a vacuum. A new layer of liquid and/or powder provides a complete coating of the product. This layer can have different functions. It can contain aromas and flavors, but it can also be a preservative, protective or decorative coating.

The Vacuum Coater ensures quick, highly homogeneous mixing of the base product and additives. By turning the vacuum on or off, liquids can be applied deeper or less deep into the pellet. Another advantage is the reduction of the boiling point of raw materials in a vacuum environment. This allows moisture to be extracted from specific products, fully preserving flavor, color, and functional active ingredients, such as vitamins, minerals, flavorings, and enzymes.

Multiple layers can be applied
The Pegasus® Vacuum Coater can coat any pellet with an enveloping layer
Easy to vary vacuum application
Retention of taste, color, and effect of added substances
Designed, tested, and developed completely in-house

Pegasus® Vacuum Coater (3D) - PG-750VC open

System Integration - complete processing line (3D)

Key features, options, and models

The Pegasus® Vacuum Coater is ideally suited for the production of pet food as well as feed and aquafeed. The system can process all types of extruded product. The well-thought-out control program makes it easy to work with different recipes and to vary the vacuum application and the addition of powders and liquids. Even when it comes to small quantities, switching to a different recipe can be done very quickly and easily.

The Pegasus® Vacuum Coaters for Pet food

Everyone wants the best for his or her pet. Therefore, a dog or cat pellet must be full of healthy nutrients, vitamins, and minerals. The Vacuum Coater ensures that these substances are absorbed easily and quickly by each pellet. Subsequently, a layer of slurry can be added. This slurry ensures the animal likes the smell and taste of the pellets. Because a slurry makes the pellets sticky, a powder coating can be added for a dry and solid pellet.

Vobra uses the Pegasus® Vacuum coater to produce pet food that is rich in all necessary fats without a greasy feel. Learn more about it in this customer story:

Video: How vacuum coating for pet food works.

Pegasus® Vacuum Coaters for Feed

The Pegasus® Vacuum Coater is very suitable for the fast and accurate processing of large quantities of pellets. This can include feed pellets for bulls, pigs, chickens, or rabbits. The recipe can be adjusted exactly to what the animals need. The composition of feed not only has an impact on animal welfare but is also crucial in other areas. For example, the composition of feed can be set to maximize feed intake and minimize methane emissions.

Video: How vacuum coating for feed works.

Pegasus® Vacuum Coaters for Aquafeed

Fish need sufficient oils and fats, without these substances polluting the water. With the Vacuum Coater, the required substances are easily incorporated into the feed and a top layer of, for example, solidified fat can then be applied. As a result, a pebble contains all the "wet" substances a fish needs, without the pebble disintegrating when it hits the water. The top layer causes the pebble to sink and be easily eaten by the fish. A top layer can also be added to prevent the pebble from sinking. Using vacuum technology, the pebble can be produced to float, slowly sink or sink.

Olam Agri implemented Vacuum Coaters to produce high-quality aquafeed. In this customer story, find out how vacuum coating helps them increase product quality:

Video: How vacuum coating for aquafeed works.

The Pegasus® Vacuum Coater has a very compact design and features extra-large inspection hatches, making quick and thorough cleaning very easy. As a result, it’s also easy to switch from one production recipe to another, while meeting the strictest hygienic requirements. Even if the production capacity per recipe fluctuates greatly. The Pegasus® Vacuum Coater can be equipped with easily removable paddle welds. For production processes that must meet extremely strict requirements in terms of preventing contamination with harmful microorganisms, Dinnissen also offers a range of additional hygienic functionalities for the Vacuum Coater, including hot air treatment and CIP cleaning.

How it works

The unprocessed pellets enter the Vacuum Coater through a sealed connection. After creating a vacuum, mixing is initiated and the liquid is sprayed on. The double-axis paddle mixer ensures that the product is mixed homogeneously. The built-in nozzles cause a predetermined amount of liquid to be sprayed onto the pellets. Dinnissen Vacuum Coaters are optionally equipped with product-tight bottom valves with a labyrinth seal developed by Dinnissen. This allows no product residue to remain in the seal. The result is optimal quality, safety and homogeneity.

More information about Pegasus® Vacuum Coaters?

Download our brochure or the datasheet with all options, models, and measurements, or freely contact one of our experts.

Juul Jenneskens siap
membantu Anda

+31 (0)77 467 35 55
[email protected]

Solusi untuk seluruh proses Anda

Integrator sistem Dinnissen mengoptimalkan dan menginovasi proses produksi Anda dengan solusi yang disesuaikan: dikembangkan, diproduksi, dan diuji secara internal. Mulai dari penerimaan produk, pengangkutan, pendosisan dan penimbangan, pencampuran, penggilingan, penyaringan dan pengemasan hingga otomatisasi penuh dan kontrol. Kami memaksimalkan kinerja dan efisiensi seluruh proses Anda.